Fusible Link Cables


Definition

Wires used in low voltage circuits in such as starting, charging, lighting signal and instrument panel circuits. Based on standard: ISO 6722 Class D (T4).


Construction / Materials

Conductor
Soft-annealed as per ASTM B3 with special symmetric unilay bunching for better concentricity and signal response

Insulation
Thermoplastic Elastomer with properties based on ISO-6722 Class D

Special Properties

Temperature rating
Class D (-40oC to 105oC).

Temperature characteristics
175oC for 3000 hours (Class E).
105oC for 3000 hours.
175oC for 240 hours.
200oC for 6 hours.
200oC for 4 hours (with load)
-40oC for 3000 hours.
-40oC impact with loads

Flame Resistance
< 5 seconds

Temperature and Humidity Cycling
Passes 40 cycles (8 hours each) as per ISO-6722 Class D requirement

Standards and specifications

Passes all requirements of ISO 6722 Class D (T4).

Passes 175oC for 3000 hours (Class E requirement)

Passes high temperature pressure test at 200oC (Class F requirement)

Very good abrasion resistance

Compatible with complete range of automotive fluids

Suitable for use directly in high temperature areas without use of additional protection or heat shields due to excellent thermal xand mechanical properties at high temperature.

Is compatible with hi-tech harness equipment such as high speed cutting stripping machines and ultrasonic welding.

Passes sandpaper abrasion resistance well above required standard.

Compatible with several commonly used vehicle oils, power steering & automatic transmission fluid, gear oil, engine coolants, ethanol, diesel & petrol


Specifications

Balaji Part No. Size Construction Conductor resistance at 20°C Outer diameter of cable Insulation thickness
max. nominal. min.
Strands/Diameter mΩ/m mm mm
CB-0.35-7/.25MM (1.4) – 6722 D 0.35 7/.26 52 1.3±0.1 0.2
CB-0.5-19/.19MM (1.5) – 6722 D 0.5 19/.19 37.1 1.5±0.1 0.22
CB-0.75-19/.23MM(1.8) – 6722 D 0.75 19/.23 24.7 1.8±0.1 0.24
CB-1-19/.26MM (2.0) – 6722 D 1 19/.26 18.5 2.0±0.1 0.24
CB-1.5-19/.32MM (2.3) – 6722 D 1.5 19/.32 12.7 2.3±0.1 0.24
CB-2.5-19/.41MM (2.8) – 6722 D 2.5 19/.41 7.6 2.85±0.15 0.28
CB-4-19/.53MM (3.7) – 6722 D 4 19/.53 4.7 3.55±0.15 0.32
CB-6-37/.45MM (4.2) – 6722 D 6 37/.45 3.1 4.15±0.15 0.32